Off to home depot I went and I got the Ryobi 9″ bandsaw.  I was happy as a clam — or as happy as clams can be when they are forced to use Ryobi, but thats for another post..

I had set it up in my garage workshop and had everything humming along nicely.  It cut the little wood blanks I use for pen turning and the polyester resin I use as well — the world was a better place.. Or atleast my crafting was easier.

Well not two days after I started using it the motor burned out.  I was very disappointed, but not shocked after all it was Ryobi.

I figured I would just take it back but couldn’t find the receipt anywhere… *sigh* my dumbass must have thrown it away with the boxes..  Oh man.. I was unhappy..

But, I took it all back to home depot, sans-boxes and receiptless and they took it back and gave me a new one on the spot no questions asked!

That’s it.  End of story.  Home Depot kicks ass – they make things simple and good, even when they could have easily turned me away.  That kind of customer service is exactly what keeps me going back..

It’s a fun hobby and I enjoy it – it allows me to be creative on a completely different level than anything a computer could ever give me (Unless I managed to turn one out of wood).

A week or two ago my father sent me a PDF about making pens from a polyester resin. Basically instead of using a “blank” of wood as seen in the pickture above, I would use a blank of this hardened resin. Well add to that the fact that I would actually be making the blank from scratch and my interest was piqued..

Whats amazing is how easy it is. You just have to buy the resin and collorants, mix them up.. let it set.. zing! You’re done. Oh I’m sorry did you expect it to be hard? It wasn’t.
Here’s basically what I did:

1. Buy a 1 gallon jug of polyester resin and the catalyst hardener.
2. Buy some collorants to mix into the resin before it sets .
3. Find a roughly blank sized mold, in this case I used a ziplock container
4. Fill it with water to find out how many oz. it is. (it was 14) Pour out the water.
5. Fill the mold with the resin and put in 7 drops of the catalyst for ever ounce of resin.
6. Stir.
7. Stir some more.
8. More stirring please..
9. … More cowbell! er.. stirring! for about two minutes actually.
10. Now grab some of the collorant powder and mix it in. I used 4 big scoops, I should have used 6.
11. Once the collorant is stirred in and you see the pretty swirls.. walk away man..
12. Go have a coke and a smile.

Thats pretty much it. It took probably 15 minutes for the liquid resin to go into a gel state.. about 1 minute for it to go from a gel to a rubbery solid and maybe an hour for it to completely set. It got extremely hot too – gotta love that chemical reaction.

I then cut a couple blanks and tried my hand at making a pen out of it. Here is what I got – click for full sized image;

It’s not perfect. I clearly didnt add enough collorant because you can see through to the brass tube where the resin gets thin.. so mental note: add a touch more next time. But really I’m very happy with the results.

This stuff is easy to work with and it’s much less expensive than wood. I have a feeling I will be making a lot of resin pens.